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OBC 6.6kw on board charger for lithium battery

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OBC 6.6kw on board charger for lithium battery

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Charger

HK series 6.6KW charger is a product specially designed for electric vehicle power battery supplementary electric energy according to the national standard of charger. This product not only has the advantages of high efficiency, small size, high stability, long life, etc., but also has the characteristics of high protection level, high reliability, and complete protection functions. It is an ideal power source for electric vehicle charging. The charger has a built-in thermal induction device with overheat protection function and can automatically recover. The fully sealed potting process and the protection level of up to IP67 can ensure that it can work in any complex environment without causing failure

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  • Specifications

OBC 6.6kw on board charger for lithium battery

HK series 6.6KW charger is a product specially designed for electric vehicle power battery supplementary electric energy according to the national standard of charger. This product not only has the advantages of high efficiency, small size, high stability, long life, etc., but also has the characteristics of high protection level, high reliability, and complete protection functions. It is an ideal power source for electric vehicle charging. The charger has a built-in thermal induction device with overheat protection function and can automatically recover. The fully sealed potting process and the protection level of up to IP67 can ensure that it can work in any complex environment without causing failure

Main features:

  1. Support UDS diagnosis CAN wake-up function
  2. Fully sealed process can work reliably under the conditions of -40℃-+85℃
  3. Built-in temperature sensor to shut down output under hazardous operating conditions (internal 90°C)
  4. Protection class IP67 Can work safely under short-term water immersion conditions

HK-J series:

Charger ModelHardwareDC Output VoltageMax Output Current
HK-J-H66-8048V80A18-69VDC80A
HK-J-H99-8072V80A25-99VDC80A
HK-J-H132-6496V64A34-132VDC64A
HK-J-H198-46144V46A50-198VDC46A
HK-J-H440-20312V20A110-440VDC20A
HK-J-H650-12540V12A170-650VDC12A

 

HK-J series Data:

Input
ItemsData
AC Input RangeAC 90-265V
Frequency45-65Hz
Input Current≦32A
Power Factor≧0.99 half loading
Efficiency≧93% full loading
Standby Consumption≦10W
Main Output
ItemsData
Output ModeCV/CC
Output Voltage6600W@220VAC;3300W@220VAC
CV Accuracy+/-1%
CC Accuracy+/-2%
Ripple Voltage Coefficient5%
Low Voltage Output
Output ModeCV
Output Voltage13.8V/27.6V
CV Accuracy+/-1%
CC Accuracy+/-2%
Ripple Voltage Coefficient5%
CAN Communications
CAN CommunicationOptional
Baud Rate125Kbps,250Kbps,500Kbps
Terminal ResistanceNO
Protection Feature
Input Over-Voltage ProtectionAC285+/-5V
Input Under Voltage ProtectionAC85+/-5V
Output Over-Voltage ProtectionStop the output when exceeds + 1% of the maximum output voltage
Output Under-Voltage ProtectionStop the output when below -5% of the minimum output voltage
Output Over-Current ProtectionStop the output when exceeds + 1% of the maximum output current
Over-Temperature ProtectionPower down from 85°C and shut off at 90C
Short-circuit ProtectionStop Output
Battery Reverse Connect ProtectionFuse Burned-out
Ground Protection≤100 mΩ
CAN communication ProtectionAutomatically stop the output when CAN communication fails
Power-off ProtectionYES
Safety and others
Withstand VoltageInput to Output: 2000VAC≤10mA

Input to Ground: 2000VAC≤12mA

Output to Ground: 2000VAC≤10mA, all 1 min

Insulation ResistanceInput, Output, signal terminal to casing≥10mΩ

Testing Voltage 1000VDC

Electromagnetic ImmunityGB/T 18487 3-2001 11.3.1
Electromagnetic AbusiveGB/T 18487 3-2001 11.3.2
Harmonic CurrentGB 17625 1-2003 6.7.1.1
Inrush Starting Current≤24A
Current-rise Time≤5S, Overshoot ≤5%
Close response Time100% 10%≤50mS, 100% 0%≤200mS
Anti-Vibration10-25Hz Amplitude 1.2mm, 25-500Hz 30ms2, 8hrs per direction
Noise≤60dB(A)
MTBF150000H
Work EnvironmentRelative Temp 5%-95% No condensation
Working Temperature-35°C – +85°C
Storage Temperature-55°C – +100°C

 

 

 

 

HK-L series:

ModelCooling MethodVoltage PlatformHardwarePower
HK-LF-108-60Air cooling108V177V/60A6.6KW
HK-LF-144-46Air cooling144V202V/46A6.6KW
HK-LF-312-20Air cooling312V450V/20A6.6KW
HK-LF-540-14Air cooling540V680V/14A6.6KW

 

HK-L series Data:

Voltage Platform96V/108V144V312V540V
 

 

 

Output

Output voltage range65~140V90~195V250~450V350~680V
Output current60A46A20A14A
Output power6600W@220VAC  3300W@110VAC
Output ModeCV/CC
CV Accuracy±1%
CC Accuracy±2%
Ripple Voltage Coefficient5%
 

 

Input

Input voltage rangeAC 90~264V
Frequency45~65Hz
Input current32A
Power factor≧0.98 more than half load
Effecificency≧93% full-load
Stand-by Consumption≦5W
 

Low Voltage Output

Output ModeConstant Voltage
Output Voltage13.8V
Rated Current5A
CV Accuracy±2%
Output Power≧62.5W
Ripple Voltage Coefficient1%
 

 

 

 

Protection function

Input Over-voltage ProtectionAC270±5V
Input Under-voltage ProtectionAC85±5V
Output Over-voltage ProtectionStop the output when exceeds + 2% of the maximum output voltag
Output Under-voltage

Protection

Stop the output when below -5% of the minimum output voltage
Output Over-current ProtectionStop the output when exceeds + 5% of the maximum output current
Over-temperature ProtectionPower down from 85 ℃ and turn off at 90℃
Short-circuit ProtectionStop Output
Battery Reverse Connect ProtectionYES
Ground Protection≤100mΩ
CAN communication ProtectionAutomatically stop the output when CAN communication fails
Power-off ProtectionYES
 

 

 

 

 

Signal Port

CC signal detection100Ω-3.3k-Infinite
CP signal detection0%-100%,5V-15V Vpp
CC Singal output220Ω or 680Ω
Temperature detectionTwo inputs, support 1K and 10K
12V wakeup input≤10mA
12V wakeup outputMax 0.2A
12V constant powerSleep current≤1mA, peak curre
Electromagnetic lock driveMaximum peak current 5A
Electromagnetic lock in position signalSwitch

 

CAN CmmnunicationYES
Baud rate125Kbps、250Kbps、500Kbps
Terminal ResistanceNo
 

 

 

 

 

 

 

Safety and others

Withstand VoltageInput to Output:2500VAC≤10mA

Input to Ground:2000VAC≤10mA

Output to Ground:2000VAC≤10mA,all 1min <100MΩ

Testing current 25A AC

Insulation ResistanceInput, output, signal terminal to casing≥10MΩ

Testing Voltage 1000VDC

Electromagnetic ImmunityGB/T 18487.3-2001 11.3.1
Electromagnetic AbusiveGB/T 18487.3-2001 11.3.2
Harmonic CurrentGB 17625.1-2003 6.7.1.1
Inrush Starting Current≤24A
Current-rise Time≤5S,Overshoot≤5%
Close Response time100%-10%≤50mS,100%- 0%≤200
Protection LevelIP67
Vibration Resistance10-25Hz Amplitude1.2mm,25-500Hz 30m/s2,8hrs per direction
Noise≤60dB(Grade A )
MTBF150000H
Work EnvironmentRelative Temp 5%-95% No condensatio
Working Temperat-40 ~ 85
Storage Temperature-40℃ ~ +105
Over temperature protectionThe module stops working when the temperature reaches 90 degrees, and the power supply automatically resumes normal operation after coolin

 

Efficiency Curve:

 

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  • Company Information

    Address:Longyu Industrial Park, 4 Nanhua Road, Jianxi District, Luoyang City,China

    Phone:+86 13603880312
    Whatsapp:+86 13603880312
    E-Mail:info@lythbattery.com
    www.lythbattery.com

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