1Gruppo CCS modulo batteria P12S 58Ah

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1Gruppo CCS modulo batteria P12S 58Ah

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Designed for 1P12S 58Ah VDA355 NMC battery modules, this CCS & FPC assembly integrates busbars, voltage sensing, and NTC temperature monitoring into a compact and reliable solution. Custom configurations are available for different module structures and connection requirements.

inchiesta

Specifiche

Integrated busbar connections and FPC sensing for a 1P12S NMC module

The LYTH 1P12S 58Ah CCS assembly is designed for the corresponding 12-series battery module layout. It brings together an insulating carrier, aluminum busbars, output terminals and an FPC sensing circuit in one module-level assembly. The FPC provides cell-voltage collection and an NTC temperature-sensing circuit for connection to the battery management system.

Unlike a standalone FPC, this CCS assembly also defines the busbar arrangement and mechanical connection between its components. Its interfaces must be matched to the specified cell and module layout before installation.

Caratteristiche principali

Integrated connection and sensing
Busbars and output terminals provide the module’s electrical connection structure, while the FPC routes voltage and temperature signals.

Insulated assembly structure
A thermoformed insulating carrier supports the busbar and FPC arrangement. The drawing defines insulation requirements between relevant conductive parts and circuits.

Defined joining and inspection requirements
The design specifies requirements for welded connections, heat-staked parts, circuit continuity and electrical insulation.

Built for a specific module layout
This CCS is a reference design for the 1P12S 58Ah module. It should not be treated as interchangeable with other 1P12S modules without checking the cell terminals, mounting points and sensing interface.

Product Information

Articolo	Specifica
Product	CCS assembly with FPC sensing
Target module	1P12S 58Ah NMC battery module
Drawing reference	1P12S-CCS(MF)
Main components	Thermoformed insulating carrier, aluminum busbars, output terminals and FPC
Sensing functions	Cell-voltage collection and NTC temperature sensing
CCS component working temperature	−40°C to 125°C
Integration	Module-specific electrical, sensing and mechanical interfaces

Drawing-Specified Quality Requirements

Articolo	Drawing requirement
Busbar-to-CCS substrate insulation	≥500 MΩ a 1,000 VCC per 60 secondi
Busbar-to-CCS substrate dielectric test	3,800 VCC per 60 secondi; leakage current ≤1 mA
Nickel terminal-to-busbar weld strength	Tensile force ≥300 N; peel force ≥60 N
Circuit continuity	100% inspection for correct connections and absence of shorts or open circuits
FPC circuit resistance	≤1.0 Ω per circuit, excluding the NTC circuit

These figures are drawing-specified test conditions, not the CCS operating-voltage rating. The −40°C to 125°C range applies to the CCS component, not the complete battery module.

Other Existing FPC Designs

In addition to this 1P12S 58Ah CCS assembly, LYTH has FPC design references for the following module platforms. These are separate designs—not alternative sizes of the CCS product above.

LFP Module FPC Designs

Cell platform	Existing FPC configurations	Design format
D160F100	1P8S, 1P10S, 1P11S, 1P12S	FPC
D130F105	1P8S, 1P12S	Thermoformed carrier + FPC
D173F163E	2P6S, 1P20S, 2P12S, 1P24S	FPC
D173F163F	1P24S	FPC
D173F230	1P8S, 1P16S	FPC
D173F314	1P13S	FPC
D173F314	1P26S	Thermoformed carrier + FPC

NMC Module FPC Designs

Cell platform	Existing FPC configurations
D148N58	2P6S, 3P4S
D148N117	1P6S, 2P3S
D148N177	1P4S, 2P2S
D221N113	2P8S
D221N169	1P12S, 2P6S

Request the Matching Design

Looking for this 1P12S 58Ah CCS assembly or an FPC for another module? Send us the cell model, module arrangement and interface drawing. LYTH can identify the relevant existing design and confirm whether adjustments are needed before quotation.