LYTH Energy – Advanced Aerogel Thermal Pad Solution
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LYTH Energy – Advanced Aerogel Thermal Pad Solution
April 17, 2025
Why Aerogel? Why LYTH Energy?
As electric vehicle technology continues to advance, the demand for safer, lighter, and more compact battery modules is also on the rise. Traditional structural adhesives and fiberglass-based insulation panels are increasingly unable to meet modern thermal safety requirements. That’s why LYTH Energy has chosen to adopt aerogel thermal pads as a next-generation solution.
The aerogel insulation pad uses aerogel blanket as the core insulation material, encapsulated with flame-retardant PET film and heat-sealed at the edges. This design ensures that the silica aerogel does not shed during use, providing effective thermal insulation and heat preservation, while also offering cushioning and shock absorption. The surface is smooth and aesthetically pleasing.
Maintains >350°C temperature difference at just 2mm thickness
Prevents heat propagation between cells
Superior Fire Resistance
Survives direct flame at 800°C for over 5 minutes
UL94 V0 flame-retardant certified
Extends escape time and system integrity in thermal runaway
Ultra-Thin & Lightweight
Thickness options from 0.8mm to 5.0mm
Saves module space, increases energy density
Lighter than conventional ceramic and fiberglass boards
Durable, Eco-Friendly & Safe
8–10x the aging resistance of standard materials
Hydrophobic, crack-resistant, shock-absorbent
RoHS compliant, non-toxic and green
Application
Designed specifically for EV battery modules, installed between cells to provide high-efficiency thermal insulation, flame protection, and vibration damping.
Typical Specs
Property
Value
Working Temp
-40°C to +85°C
Max Temp Resistance
>800°C (5–30 min no burn-through)
Thermal Conductivity
≤0.03 W/(m·K) @25°C
Insulation Resistance
>500 MΩ
Thickness Range
0.8mm – 5.0mm
Fire Standard
UL94 V0
Partner with LYTH Energy
At LYTH Energy, we believe insulation is not just about protection — it’s about performance, efficiency, and life-saving reliability. Our aerogel pad technology is already powering the next generation of safer battery packs.