Silicone rubber heating film is designed for battery module heating applications that require flexibility, electrical insulation, and reliable dielectric strength. It uses B-stage silicone rubber and a resistive heating element to provide a compact, adhesive-backed heating structure.
The heater is bonded to the bottom of the battery module and transfers heat to the cells through thermal conduction. This supports battery startup and stable operation in low-temperature environments.
Product Structure
Item
Value
Base Material
B-stage silicone rubber
Heating Element
Resistive heating element
Adhesive Layer
Double-sided adhesive
Power Lead
UL3239 16 AWG silicone wire
Terminal
Molex 0768230321
Structure
Silicone + heating element + silicone + adhesive
Product Form
Flexible adhesive-backed heater
Technical Parameters
Item
Value
Rated Voltage
51.2 VDC
Maximum Voltage
60 VDC
Rated Power
400 W
Rated Resistance
6.6 Ω ±20%
Dielectric Withstand
2700 VDC for 1 minute
Leakage Current
<1 mA at 2700 VDC
Insulation Resistance
≥500 MΩ at 1000 VDC
Operating Temperature
-40°C to 70°C
Temperature Resistance
-40°C to 150°C
Short-Time Resistance
Up to 180°C for 2 hours
Reference Size
624.7 × 67 mm
Thickness
3.0 ±0.4 mm
Cold-Start Current
≤18.4 A at 60 VDC and -40°C
Environmental Compliance
RoHS compliant
Product Features
Feature
Description
Bottom Installation
Designed for installation beneath battery modules
Uniform Heating
Transfers heat evenly through direct contact
High Dielectric Strength
Withstands 2700 VDC for 1 minute
Reliable Insulation
Suitable for battery electrical environments
Flexible Structure
Conforms to flat or slightly curved surfaces
Adhesive Backing
Supports quick and stable installation
Customizable Design
Voltage, power, size and wiring can be customized
Applications
Application
Description
Battery Module Heating
Bottom-mounted heating for battery cells
EV Battery Systems
Supports cold-temperature startup
Energy Storage Systems
Provides auxiliary module heating
Battery PACK Heating
Improves low-temperature performance
Custom Thermal Management
Suitable for project-specific heating designs
LYTH provides customized silicone rubber heating films for battery modules, battery packs, and energy storage systems. Voltage, power, dimensions, wiring, terminals, and installation structures can be matched to specific project requirements.
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